In recent years, due to the shortage of energy and the improvement of environmental protection requirements, power rationing policy has gradually become an important policy in many countries and regions. In this context, the major refractory material factories began to look for more energy saving, more environmentally friendly production methods. As a new type of pressure forming equipment, the power saving servo electric screw press is gradually sought after by refractory material factories because of its characteristics of high efficiency, energy saving and environmental protection.

Power saving case list

In the production process of a large refractory material factory, it is faced with the problems of high energy consumption and high production cost. In order to respond to the power rationing policy and reduce production costs, the factory decided to introduce power-saving servo electric screw presses for production. During the introduction process, the factory adopted the following two power-saving schemes according to the actual production situation:

Scheme 1: Use a single servo electric screw press to replace the traditional motor driven press. This scheme is suitable for small batch and multi-variety production. Because the servo electric screw press has the characteristics of high precision and high response speed, it can complete the pressing work in a short time and shorten the production cycle. At the same time, due to the energy-saving characteristics of the servo motor, energy consumption can be greatly reduced.

Scheme 2: The production line is composed of several servo electric screw presses. This scheme is suitable for large-scale, continuous production. By connecting a number of servo electric screw presses in series, the effect of automated production lines can be achieved and production efficiency can be improved. At the same time, through reasonable scheduling and control, each press can operate in the best state and further reduce energy consumption.

In practical application, these two schemes have achieved remarkable energy-saving effects. According to statistics, after the adoption of program 1, the energy consumption of the plant was reduced by 20%, and the production cost was correspondingly reduced by 15%. After adopting the second option, energy consumption is reduced by 30% and production costs are also reduced by 25%. These data fully prove the power saving servo electric screw press in the refractory material factory application value.