In the production process of firebrick, the precision and service cycle of the product are the key factors affecting product quality and production efficiency. However, with the intensification of market competition and the improvement of customer requirements for product quality, how to improve product accuracy and service cycle has become an urgent problem to be solved. This needs to be comprehensively considered and implemented from the aspects of equipment adjustment, software upgrade, material replacement, etc.

The solution is proposed

Equipment adjustment

In view of the existing problems of servo electric screw presses, equipment adjustment is the first task. Specifically, we should start from the following aspects:

(1) Adjust the parameters of the press, including pressure, speed, temperature, etc., to optimize the production process and improve the accuracy of the product.

(2) Improve the mechanical structure of the servo electric screw press, improve the stability and accuracy of the press, and extend the service life of the equipment.

(3) Upgrade the hydraulic system of the press, improve the cleanliness and purity of the hydraulic oil, reduce the wear and blockage of the hydraulic components, and ensure the normal operation of the equipment.

Software upgrade

Software upgrade is also an important means to improve product accuracy and service life. Specifically, we should start from the following aspects:

(1) Upgrade the control software, improve the automation and intelligence level of the equipment, and achieve accurate control and efficient production.

(2) Introduce new algorithms and models to monitor and optimize the production process in real time to improve the accuracy and quality of products.

(3) Add remote monitoring and fault diagnosis functions to realize real-time monitoring and maintenance of equipment, and timely discover and solve equipment faults.

Material replacement

Material replacement is also one of the key measures to improve product accuracy and service life. Specifically, we should start from the following aspects:

(1) The selection of high-quality materials and parts to improve the overall performance and stability of the equipment.

(2) The use of wear-resistant, high-temperature and corrosion-resistant materials to improve the service life and reliability of the equipment.

(3) Establish long-term and stable cooperative relations with suppliers to ensure the supply and quality of materials.

Practical application and effect analysis

In a firebrick production company, we successfully applied the above solution to the upgrade and maintenance of servo electric screw presses. After practical application and data statistics, it is found that the accuracy of firebrick products produced by the upgraded servo electric screw press has been significantly improved, and the service life of the equipment has also been extended. Specifically, the product accuracy is increased by 20%, and the service life of the equipment is extended by 30%. In addition, the production efficiency of enterprises has also been greatly improved, reducing manual intervention and failure rates, reducing production costs and energy consumption. Customer feedback also shows that the upgraded products have been significantly improved in terms of quality and performance, winning the recognition and trust of customers.