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How does the servo electric screw press achieve accurate control of the force of each hammer?

Author: haloong     Time: 2023-09-25 16:35:31

Servo electric screw press is a kind of high precision pressure control equipment, widely used in various industrial production fields, such as machinery manufacturing, metallurgy, chemical industry and so on. In the servo electric screw press, the force of each hammer is precise and controllable, which is of great significance for quality control, safety and production efficiency in the production process.

The working principle of the servo electric screw press is mainly to control the screw movement of the press through the electric servo drive system, so as to achieve the accurate simulation of the hand dynamic pressure. Specifically, when the control system of the press receives the action command, it drives the screw movement according to the preset force and stroke parameters, and then exerts a certain pressure on the material. The amount of pressure can be precisely adjusted by the control system, ensuring that the force of each hammer can reach the preset value.

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In the design of servo electric screw press, we need to consider both hardware and software. In terms of hardware, it is necessary to select a high-precision electric servo drive system, as well as a high-strength screw and related components that can withstand large pressures. In terms of software, it is necessary to develop an intelligent control system, including algorithms and software parts, for precisely controlling the motion of the servo motor, while collecting and processing pressure data.

In practical applications, the pressure of each hammer is monitored in real time by the sensor, the actual pressure data is compared with the preset value, and then the motion of the servo motor is adjusted to achieve accurate control of the force of each hammer. In addition, it is also necessary to deal with various possible errors, such as sensor errors, mechanical wear, etc., to ensure the stability and accuracy of the entire system.

In short, the servo electric screw press realizes the precise control of each hammer force through the high-precision electric servo drive system and intelligent control system. This not only improves the quality control capability in the production process, but also helps to improve production efficiency, reduce energy consumption, and extend the service life of the equipment. Looking forward to the future, with the rapid development of industry 4.0 and intelligent manufacturing, the application prospects of servo electric screw presses will be broader, and the technology of accurately controlling each hammer force will be further improved and improved.


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