Servo electric screw press is a kind of high precision pressure equipment, which is widely used in various industrial production fields. In the production of refractory brick, the servo electric screw press can provide stable and accurate pressure output, which plays an important role in improving the quality and production efficiency of refractory brick. However, there are also some problems and matters that need attention in the production of refractory bricks using a servo electric screw press. This paper will introduce in detail the use of servo electric screw press in the production of refractory brick precautions.

Matters needing attention

Adjustment parameter

When the servo electric screw press is used to produce refractory bricks, the relevant parameters need to be adjusted according to different production needs and process requirements. For example, the stroke, working pressure, stamping speed and other parameters of the press need to be reasonably adjusted according to the actual situation. Improper parameter adjustment may lead to press failure or deterioration of firebrick quality.

maintenance

The servo electric screw press is a high-precision equipment that requires regular maintenance. In daily use, it is necessary to regularly check whether the various parts of the press work normally, replace the worn or damaged parts in time, and maintain the good working condition of the equipment. In addition, the hydraulic system of the press needs to be cleaned and replaced regularly to prevent oil contamination and hydraulic system failure.

Safety rules

The use of servo electric screw presses in the production of refractory bricks requires strict compliance with safety rules. First of all, operators need to receive professional training to master the correct operating skills and safety knowledge. Secondly, in the production process, it is necessary to ensure that the operator maintains a certain safe distance from the equipment to avoid injury to personnel caused by high pressure flying objects or equipment failures. Finally, the safety protection device should be checked regularly to ensure that it can be shut down in time when the equipment is faulty or abnormal and protect the safety of the operator.

Operation procedure

Install the servo electric screw press to the designated position according to the technical parameters and layout requirements of the equipment. Make sure the equipment is securely connected to the ground, and check that the hydraulic line is properly connected.

debug

After the installation is completed, the servo electric screw press is debugged. First of all, check whether the oil circuit of the hydraulic system is smooth and whether the oil pressure is stable. Secondly, adjust the stroke, working pressure, stamping speed and other parameters of the press to ensure that it meets the requirements of the production process. Finally, the pressure test operation is carried out to check whether the working state of the press and the quality of the firebrick meet the standard.

Usage method

After the commissioning is completed, the production of refractory bricks can begin. According to the production requirements, the refractory material is put into the mold, and then the press is started for stamping. In the stamping process, we should pay close attention to the quality of the refractory brick and the operating state of the press, and stop the processing in time when the problem is found. At the same time, pay attention to the changes in oil pressure and oil temperature of the hydraulic system to maintain the stable work of the hydraulic system.

Matters needing attention

In the use of servo electric screw press production of refractory bricks, in addition to the above adjustment parameters, maintenance, safety rules and other considerations, also need to pay attention to the following:

In the production process, the overload operation of the press should be avoided to prevent equipment damage and the quality of the firebrick. The lubrication system of the press should be checked regularly to ensure good lubrication and prevent equipment wear and stuck.

In the production process, to keep the environment clean, to avoid dust, metal chips and other debris into the hydraulic system, affecting the performance and service life of the equipment. In the process of use, pay close attention to the abnormal sound and vibration of the equipment, discover and deal with potential problems in a timely manner, and prevent equipment failures and accidents.

It is necessary to check regularly whether the seals, bearings and other wearing parts of the press need to be replaced to prevent equipment failure and safety accidents caused by parts damage.

Servo electric screw press plays an important role in the production of refractory bricks, and its stability, accuracy and high efficiency have been widely recognized. However, the use of servo electric screw press in the production of refractory bricks needs to pay attention to a series of problems, including adjustment parameters, maintenance, safety rules and so on. During the operation, pay attention to the installation, commissioning, usage, and precautions to ensure the stable and safe running of the device. Only in this way can we give full play to the advantages of the servo electric screw press in the production of refractory bricks and improve the quality and production efficiency of refractory bricks.