Magnesia carbon brick is a kind of high performance refractory material, which is widely used in steel, non-ferrous metals and glass industries. In the forming process of magnesia carbon brick, servo electric screw press as a new forming equipment, has many advantages, this paper will introduce the advantages and applications of servo electric screw press in magnesia carbon brick forming.

First, the advantages of servo electric screw press in magnesium carbon brick forming

Precise pressure control: The servo electric screw press uses an advanced pressure control system, which can accurately control the pressure to ensure that the magnesium carbon brick obtains a uniform pressure distribution during the molding process, thereby improving the overall quality of the product.

High precision: The servo electric screw press has a high-precision transmission system, which can make the magnesium carbon brick obtain higher dimensional accuracy and profile accuracy during the molding process, meeting the strict requirements of industrial applications.

High working efficiency: servo electric screw press adopts advanced electrical control system, which can realize automatic and continuous production, improve production efficiency and shorten production cycle.

Energy saving and environmental protection: Servo electric screw presses have lower energy consumption and less noise than traditional hydraulic forming equipment, and their impact on the environment is correspondingly reduced.

High maintainability: The servo electric screw press has simple structure, few parts, low maintenance cost and long service life.

Second, the application of servo electric screw press in the forming of magnesia carbon brick

The production process of magnesia carbon brick: The production process of magnesia carbon brick mainly includes mixing, pressing, firing and finishing. The servo electric screw press is mainly used in the pressing process, by applying high pressure, the mixed raw materials are pressed into a certain shape and size of the brick.

Press selection time: In the forming process of magnesia carbon brick, it is necessary to choose the appropriate servo electric screw press according to the factors such as product type, quality and production scale. Generally speaking, for large, high-performance magnesium-carbon brick products, it is necessary to choose a servo electric screw press with larger specifications and higher pressure.

Working mode: The working mode of the servo electric screw press has two kinds of single station and multi-station. Single-station mode means that only one magnesia-carbon brick is pressed at a time, which is suitable for small batch production or test; The multi-station method refers to pressing multiple magnesia-carbon bricks at the same time, which is suitable for large-scale production.

Iii. Case analysis

A refractory production company introduced a servo electric screw press for the production of high performance magnesia carbon bricks. After the installation and commissioning of the equipment, the enterprise carried out a three-month production operation, and the results showed that the magnesium carbon brick formed by the servo electric screw press had high dimensional accuracy, uniform density and stable performance, and the qualified rate of the product was increased by 20%, the production efficiency was increased by 15%, and the energy consumption was reduced by 10%.

Through this case, we can see that the application effect of servo electric screw press in magnesia carbon brick molding is remarkable, which can not only improve product quality and production efficiency, but also reduce energy consumption and production costs, and has high practical value and development prospects.

The servo electric screw press has many advantages in the forming of magnesium carbon brick, such as precise pressure control, high precision, high work efficiency, energy saving and environmental protection, and high maintainability. In the production process of magnesium-carbon bricks, the servo electric screw press is mainly used for pressing links, which can meet the needs of different types, quality and production scale. Through the analysis of practical application cases, we found that the use of servo electric screw press can improve the product quality and production efficiency of magnesia-carbon brick, reduce energy consumption and production costs, and has high practical value and development prospects.