Advantages of servo electric screw press for high aluminum brick forming
Author: haloong Time: 2023-09-14 10:21:22
In the high temperature refractory industry, high alumina brick is an important product. It has the advantages of high quality, high fire resistance and high density, and is widely used in the fields of steel, non-ferrous metals, glass and ceramics. In the process of producing high alumina bricks, molding is an important process, and the servo electric screw press is an effective molding equipment. This paper will discuss the advantages of servo electric screw press for high alumina brick forming.
High precision and efficiency
Servo electric screw press adopts advanced servo motor control technology, which can accurately control the pressure and displacement, so as to ensure the molding quality and production efficiency of high aluminum bricks. Compared with the traditional hydraulic press or gas motor, the servo electric screw press has a higher response speed and higher accuracy, which can achieve efficient and fast forming.
Avoid secondary processing
Due to the high precision of the servo electric screw press, the full shape and size of the high aluminum brick can be obtained in a single pressing, avoiding the secondary processing often required in traditional forming methods. This can not only reduce production costs and reduce production time, but also improve production efficiency.
Ensure the stability of product quality
Servo electric screw press adopts digital control system, which can monitor and adjust various parameters in the forming process in real time, including pressure, displacement, temperature, etc. The precise control of these parameters can ensure the quality stability of high aluminum bricks and improve the quality and reliability of products.
Energy saving and environmental protection
The servo electric screw press is driven by a servo motor, which has higher energy utilization and lower energy consumption than the traditional hydraulic press or gas motor. At the same time, because it does not use hydraulic oil or compressed air and other media, it is also more environmentally friendly, in line with the sustainable development requirements of modern industry.
Easy maintenance and high reliability
Servo electric screw press has simple structure, few parts, low maintenance cost and long service life. It has a modular design for easy daily maintenance and maintenance. In addition, the servo electric screw press has a high degree of reliability, can ensure a long time of normal operation, reduce the failure rate and the number of maintenance.
Automation and digitalization
Servo electric screw press has the characteristics of automation and digitalization. It can achieve remote control and monitoring through computers or the industrial Internet of things, improving the automation of the production process and the digital level of production management. These modern control methods can improve production efficiency, reduce labor intensity, and realize intelligent manufacturing.
Adaptable to a variety of sizes and shapes
The specifications and shapes of high alumina bricks vary, requiring molding equipment that can adapt to different needs. By adjusting the mold and forming parameters, the servo electric screw press can meet the molding needs of various high aluminum bricks with different specifications and shapes. This makes it a widely applicable molding equipment that can adapt to the production needs of different products.
The servo electric screw press for high aluminum brick molding has the advantages of high precision, high efficiency, stability of product quality, energy saving and environmental protection, simple maintenance and high reliability. By using the servo electric screw press, the production efficiency and product quality of high aluminum bricks can be significantly improved, the production cost and energy consumption can be reduced, and the intelligent manufacturing and production of high-quality products can be realized. For the high temperature refractory industry, choosing a servo electric screw press as a molding equipment for high aluminum bricks is a wise decision that will help companies achieve sustainable development and improve competitiveness.