Friction press is an important molding equipment in the production of refractory brick, and the improvement of its technical level plays a key role in improving the production efficiency and quality of refractory brick. With the continuous development of science and technology, the transformation of friction press is also gradually moving from traditional to modern. This article will detail the historical development of the friction press transformation, as well as the innovation of refractory brick production from tradition to modern.

The method of modern friction press transformation mainly includes the following steps:

Advanced numerical control technology is adopted to realize the digital control of friction press. Through high-precision numerical control system and intelligent sensors, real-time monitoring of pressure, temperature and position information in the pressing process, to achieve accurate control of the pressing process.

To optimize the design of the pressing die, improve the wear resistance and fatigue resistance of the die. High strength materials and new lubrication system are used to improve the service life and pressing accuracy of the mold. Computer technology and Internet of Things technology are introduced to realize remote monitoring and fault diagnosis of friction press. Through data acquisition and cloud computing technology, real-time monitoring and early warning of the operating state of the friction press are carried out to discover and solve potential problems in time.

Practical application

After modern transformation, the friction press has achieved remarkable results in the production of refractory brick. The following are specific practical application cases:

Improve production efficiency: The use of digitally controlled friction presses can significantly shorten the pressing cycle and improve production efficiency. After the transformation of a refractory brick production enterprise, the pressing efficiency was increased by 30%, and a lot of human and material resources were saved.

Improve product quality: The optimized pressing mold and new lubrication system effectively improve the pressing accuracy and quality stability of refractory bricks. After the transformation of an enterprise, the qualified rate of products has increased by 20%, and the product quality has been significantly improved.

Reduce energy consumption: Through the use of advanced numerical control technology and optimized mold structure, reduce the energy consumption of friction press. After the transformation of an enterprise, the annual cost of saving electric energy consumption was reduced by 15%.

Intelligent production: Combining computer technology and Internet of Things technology, friction presses achieve remote monitoring and fault diagnosis, improving production safety and reliability. After the transformation of an enterprise, the production accident rate was reduced by 30%, which saved a lot of maintenance costs for the enterprise.

Through the use of advanced numerical control technology, computer technology and Internet of Things technology and other modern scientific and technological means, the digital control, intelligent and automatic production of friction press is realized. The modified friction press shows remarkable advantages in the production of refractory brick, and improves the performance of production efficiency, product quality, energy saving and consumption reduction.

Looking to the future, with the continuous development of science and technology, the transformation of the friction press will continue to move to a higher level. It is suggested that enterprises pay attention to technological innovation and independent research and development in the transformation process, constantly improve the core competitiveness of enterprises, and achieve sustainable development and industrial upgrading of refractory brick production.